Honda GCV160 dies after 3-5 min.
jj Do
6 years ago
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tomplum
6 years agohemlock140 Zone 8B
6 years agoRelated Discussions
new troybilt honda gcv 160 won't keep running
Comments (9)My Honda Black Max with GCV 160 engine has performed like a beast on several lawns, though I got it from Craigslist a month or two ago after I had a mower stolen from my trailer. Some of the lawns quite large, no quitting problems; and, even today, I did a dry, dusty central Texas lawn, no problems, just before I came to my current small ("Lawn Love") lawn. (Lawn Love is sort of an Uber-type phone app, for folks who want to mow lawns or have them mowed, & I get paid direct deposit plus a 1099 form at year's end & THEY get you customers). I decided to mow this lawn despite the (rare) August rain that just began; did half the yard, (no choking needed due to previously mentioned lawn I just did). Doubt sparkplug issues developed instantaneously as I mowed either. Halfway thru, it quit, not exceptionally heavy grass or hot weather today; I then refilled gas, tho not yet empty, started it with choke, it died 2 min later, repeated; then repeated & I cleaned dust from paper air filter which was wet but only 1/2 wet, on bottom side; repeated & stalled; removed filter entirely (in case any remaining damp dust in paper filter was somehow choking engine) - also added oil: though bigger Honda engines have oil level cutoff switches if oil is low or engine tilted, I'm virtually sure this one doesn't, but again died after a minute. Letting it cool, hoping to finish back yard 1/16 at a time so as not to have to return; hope engine runs well again after drying; one person at least mentioned wet grass...hoping electrical issue but no permanent damage is cause... it's been great til today! Conclusion: rain cleared; left mower on covered porch while I edged; 15 min was enough for it to finish full last half of back yard: did run a little rough and surged a bit; in still thinking rain was an issue & possible ignition related - I'll find out after the rains clear in a day or two, and update this post....See MoreHonda GCV 160 runs rich
Comments (26)Hi Guys Further update, IÂve had another hour with the mower this evening. Before attempting the cam cover removal I thought IÂd check the ignition timing. To do this I removed the red plastic cowling removed the plug and turned the engine by hand to TDC,inserted a thin metal rod to touch the top of the piston, and turned the engine to measure the down stroke (I make it approx 55mm). This gives 55mm X 2 =110 mm for the total down and upstroke of the piston, this is achieved in 360 degrees rotation of the crank. So a bit of maths (please correct me if IÂm wrong on this one) 360 degree of crank is 110mm piston movement 1 degree of crank = 110/360 piston movement =0.3mm piston movement 10 degree of crank = 110/360 x10 piston movement =3mm piston movement. ( I took 10 degrees as an optimum ignition timing for an engine). I marked a position on the started ring with fluorescent paint and marked TDC and 10 degrees before TCD and 10 degrees after TDC on the red plastic cowling adjacent to one of the slots in the cowling so I could strobe through it to the starter ring fluorescent mark. Re-attached the cowling connected the strobe and the engine ran with the timing showing about 10 degrees BTDC on this crude measurement. Increasing the engine speed did not alter the timing after the usual 20 seconds at about 2,000 - 2500 RPM the fault reoccurred but the ignition timing stayed constant until the engine stopped. I think this has eliminated ignition problems. Have I missed anything before removing the cam cover ? Cheers Pete...See MoreHonda GCV 160 Wont Start
Comments (80)I went through all of these steps, even replaced the carburetor. I had to order two packages of the gasket kits to get all of the different I needed. I also replaced the two long bolts with threaded rods that were approximately 4" long (I added lock tight on the engine side) then I could check each part as I put it on. It is maddening to know you did everything and it starts up and mows then it won't start at all. It also seems to lose power as you mow. The solution (for me): The last thing I did was replace the fuel line. No gas coming out of the tank. What!?. I opened the gas cap and the gas shot out. I left the cap a little loose and mowed the yard. Staring and stopping with no issues and lots of power! Lawn is mowed. Now I'm gong to find out how the tank is vented so I can fix that issue....See Morehonda gcv160 vs gcv190
Comments (17)Hey, I know its an old thread but just wanted to say I eventually realized that using motorcycle oil in the mower was not a good idea although as far as I can tell it did no harm. Now using Castrol Edge 10W-30 Synthetic in both 4-cycle mowers. The thing about motorcycle oil is does not have friction modifiers because it may be used for a wet clutch. Regular auto oil does have these which inhibit wear and help the engine run cooler. Actually, and I haven't thought of why yet, the mower with Tecumseh engine has always had 30W oil and it always blew just a puff of oil smoke on starting. With the lighter 10W-30 that you would think would be more likely to get past the rings into the combustion chamber while the mower sits, the reverse has been true - it has not blown a puff of oil since I changed to the Syn 10W-30. Whatever, I really like the way the mowers run with the Edge so its now my mower oil....See Moremdstamen
6 years agojj Do
6 years ago1saxman
6 years agosummersrhythm_z6a
6 years agolast modified: 6 years agojj Do
6 years agossewalk1
6 years agolast modified: 6 years agoGroundskeeperSmalley
6 years agojj Do
6 years agobill_kapaun
6 years agojj Do
6 years agoBrett Theriault
3 years agoglenn allan
3 years agotomplum
3 years ago
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