Cabinet Stress - Import Ply vs. USA Made Boxes, is there a difference?
Mark D
7 years ago
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Melamine vs Baltic Birch Boxes?
Comments (12)Melamine is the cover material, what will the substrate be? Melamine won't crumble if it is exposed to water it is a type of high pressure laminate that water will pool on top of. Usually melamine is fused to a furniture grade particleboard (ANSI M-S or M-3 rated) when used in cabinetry. If you are concerened about the sink base you can always order the sink base out of plywood however one of The KD's here has mentioned that in a situation with extreme water exposure she didn't think plywood would be of any great benefit (plywood is still porous and does de-laminate if exposed to water and my guess is the polyurethane coating on plywood interiors is probably less water resistant than melamine). To be clear you are really choosing between plywood construction with a polyurethane coated interior or particleboard (maybe MDF but I doubt it) construction with a melamine infused interior. Two of the pro KD's have both indicated they don't advocate ply upgrades as they feel for the end user the money would be better applied to functional or layout upgrades rather than an element that doesn't generally impact on the function or enjoyment of the kitchen. Most manufactures offer the exact same warranty for particleboard construction as they do for plywood. I think melamine makes an excellent cabinet interior (it is easy to clean and durable. From experience I know poorly made cabinets of a low grade particleboard often are remarkably durable. I am attaching a link to Cabico's gallery because they include the construction of the cabinets in their information Go through it - there are a lot of beautiful high end kitchens with particleboard construction it isn't something that you should associate with the quality of your new kitchen it is really a matter of personal preference. If you need to make some savings this an excellent place to do it with virtually no impact on the finished kitchen. Here is a link that might be useful: cabico gallery...See Moremaking cabinets vs. buying them
Comments (37)I built my own cabinets. 3/4" maple from a local lumber yard, was roughly $60 a sheet, and I spent a total of about $1k I ordered 3/4" solid maple doors and drawer fronts, plus all my drawer boxes rta 3/4" maple stock, with 1/4" bottoms from Walzcraft for about $2500. This was a total of 19 drawers, 22 drawer fronts, and 19 doors. Well worth it, in my opinion. They are beautiful and dead on my measurements. Last Labor Day I started tearing out my kitchen, I put a second coat of stain on my drawer fronts yesterday. Kinda slow, but me and my wife both have full time jobs, plus two dogs and a 1 year old. I worked nights and weekends. If I had had 2-3 months of no job, I would have finished pretty easily. I have done everything in stages, and not necessarily in the "right" order, but I did what worked for our time and our budget. I started building my cabinets the week before Thanksgiving, and two days before Christmas, was ready for the counters to be installed. At that point, I had built the boxes, stained and lacquered them, and gotten them installed. I did not want to order doors and drawers until everything was installed, just in case I made a mistake somewhere. I ordered the doors/fronts/drawers in early March and they showed up 3 weeks later...at the same time as my new front doors, so I had to put the kitchen on hold and rip out the old marble tile in my foyer, lay the new black granite, and install my new front doors. Anyways, that is somewhat off track. I also spent about $500 on drawer slides, hinges, screws, biscuits, cabinet legs, and other assorted items. I assembled and installed all my drawers a couple of weeks ago, and this past week I started staining the drawer fronts. So there you go, $4k and 9 months. I got exactly what I wanted, and every cabinet is custom fit to my space. Looking back, I learned a lot, and enjoy making things, but wish I had explored RTA cabinets a little more. There are just so many steps involved: Measure, measure, measure, measure, over and over and over again Cut plywood Assemble boxes Stain Finish (lacquer in my case) Install feet or base Install cabinets Measure and order doors/fronts/drawers Order hardware Assemble and install drawers Finish fronts Install fronts Cut, stain, finish, hang end panels... If you search on my username "TheBalls" you will find some threads that I have posted pics in....See MoreImported plywood in your kitchen cabinets? Pros/cons?
Comments (23)I am going to insist that my cabinets are made with American birch plywood. I do not want any building materials made in China in my home and so far so good. We have obtainied all the structural wood from a local saw mill, from local wood. Our metal roof was made by a local business. Our floors will be local heart pine, and our interior walls and ceilings are local cypress. American plywood is more money than the Chinese plywood. American plywood is 50 some dollars a sheet as compared to about 25 dollars a sheet for Chinese. American plywood will be stamped and certified. Cabinets are one of the most expensive investments for your home. At least they should be. For me, I would rather have cabinetry that would last a life time, and have minimal toxicity, and have to save for a finished basement. But that is me. Your wants and needs may be different than mine. In the whole scheme of things paying extra now won't seem so much later on, particularly if you remain problem free. Who is your cabinet maker? I still have a couple of people to talk to yet and look at their work, but so far I haven't found quite the level of workmanship I want. Sandy...See MoreSupply/distribution center vs big box store
Comments (44)@ Sophie The entire reason that cost plus contracts were born was to remove contractors from quality decisions. For example, when NASA wants to build a rocket, they want to ensure quality rather than that it can be done under budget. This is done by control of the bidding process from all subcontractors. This idea of quality control and it's side effect of cost control was perfect for capital investments by businesses and so shortly after WW2 they stole it. When used well, by parties who understand the ideas, it works well for home construction also. However, too many contractors want to use it as if it is essentially a fixed price contract without any risk to them. If you want to ensure quality, or protect supply house relationships, then use a fixed price bid. However, if you want to be largely indemnified from any loss by using a cost plus contract then you give up all rights to dictate quality. There are many far less complimentary words to call someone who takes advantage of the lack of knowledge and experience of their customers. I went with lazy, because I believe the reason most contractors do this is because they simply don't want to go through the effort of producing a fixed price bid, when they can do a serious bid for their money and rough estimates for everything else. @ Joseph Nothing in the original post makes me think they agreed at any time to use his recommended supplier. They even call it a recommended supplier rather than a required supplier. Just because they are agree to a standard cost plus (contractor's net cost, plus contractor's set fee) doesn't mean he gets to decide where his costs come from. That is the consumer's purview in a cost plus contract....See MoreMark D
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