What temperature are you firing the insert at? When metal warps it's usually because of too much heat. And that's why the rep says what he does.

Now, why do you remove the bricks? You just sweep/vacuum out the stove and you're done for the season. In all the years I have had stoves, I never have removed the firebricks unless they have broken.

there is no temp gage on it but we have yet to have a large fire, only been burning small ones due to mild temp. the service rep even states there is no other evidence of overfiring and this unit is the largest insert so you should be able to burn a fair size fire although we have always burned according to regency's direction, flu only opened up full when we are starting or added wood, than turned down, usually to half. our wood is dry and seasoned, we have definately not been overfiring. I did however ask the rep about a temp gage as I read some of the comments on this forum prior to his latest visit and he said 'not needed'.

as for the bricks, when you clean the chimney, you have to remove them and the airpipes in order for the soot to fall into stove, this is also as per regency's direction.

There is no question in my mind that regency is telling us we are overfiring so they don't have to address this defect. I also don't believe we are the only people with this issue as regency's website states they now have a 'new and improved' window wash system. The window was bar is only warping where the weld is missing as it was shoddily welded.

The rep works for the dealer and he also believes regency should be covering this under warranty but is unable to do anything more than ask and get refused.

any ideas as to how we should handle this? I have a feeling it is going to end up in court.

I have two cracks around the door opening in my large 5 year old Regency insert as well as a warped, corroded bar across the inside front. Regency has been contacted several times. They requested photos which ave been sent, but after 3 months still no response. From all I've read at many web sites, Regency is horrible to deal with for warranty issues. They will blames everything on overfiring to void any claims. My insert has not been overfired. I will never deal with Regency again.

I had a warranty issue with my regency last year. The door handle broke. I didn't go through Regency, I went through the dealer where I bought it. They replaced the handle immediately at no charge.

He told me when I bought the stove 10 years ago that should I ever have a warranty issue to contact them, not Regency.

I also have a Regency I3100 that has been used 5 yrs now and like those above it has a warped window wash bar and small cracks at both lower corners of the firebox opening. None of the interior welds are cracked and no other metal parts show any malfunction(s). The upper baffles need replacement as well, but this is not a major issue. The metal fatique is a major malfunction.

As others have stated, Regency is taking the "see no evil, hear no evil" approach. The insert has never been over fired and typical operating temp is 450-350 degrees as measured with an IR Therm on the face of the insert just above the door in 3 places. The metal should not crack at those temps.

From what I have learned on the web, I recommend filing complaints with as many entities as reasonable such as state attorney general, BBB, etc. Keep looking for options to hold them accountable for their products!

Rich you are correct :) That is what we are here for, we are your advocate. We have have been Regency dealers for 30+ years and have never had any issues with warranty with them and I am glad everything worked out for you because Regency is a great company great people and great products.

My problem with Regency is that they do NOT stand behind their products. I purchased a Regency stove in Feb of 1995 and had it installed that same month. We had a Ventnox insulated flue system installed at the same time. Now all these years later we have noticed at least four hairline cracks in the firebox. After almost a year of runarounds here is what Regency told us..."We didn't start offering a lifetime warranty on our fireboxes until October of 1995 and since you bought and installed your in Feb. we will not honor our current warranty." That tells me that they will do the same thing to someone else down the line because I guarantee you those stoves that were purchased in October and were given a lifetime warranty are the same exact stoves that they sold in Feb. It is pretty pitiful since I have had many people inquire about and purchase stoves like mine. I have sold many of them over the years to friends and families based on my reviews. So I am now forced to go buy a new stove, and you can bet your bottom dollar it won't be a Regency. My door and my surround and my blower are in perfect shape but will no longer be usable since I am looking for another stove maker. Thanks Regency, for nothing but a run around and bad customer service.