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newkit1_gw

Demo started-urgent flooring question

newkit1
14 years ago

We X-posted this to the Flooring forum, but hope the greater activity here will get us an earlier answer.

In remodeling our 12x15 kitchen (our first major remodeling after 25 years in the same house), we decided on Congoleum DuraCeramic tile, mainly due to our need for a resilient floor to go easy on our aging feet and legs. The KD/GC told us upfront that they donÂt do flooring, so our contract specifies only removal of existing flooring. We understood that we would have to hire a flooring contractor to install the DuraCeramic, but did not choose one yet since the KD/GC said that the new floor would be installed last, and there were so many other choices that needed to be made first. The flooring places we did talk to before demo began did not inspire confidence, so we put off selecting the flooring contractor.

Our old sheet vinyl floor had some water damage from a leaking dishwasher, so in getting the old vinyl off, some (but not all) of the of the underlayment came up with it, and the plywood subfloor in that area was spongey. The KD/GC agreed to replace this area of the subfloor before the cabinets are installed. However, it seems to us that perhaps more should be done with the floor (remove/replace the rest of the old underlayment?) before the cabinets go in, to avoid damage to the new cabinets. The rest of the floor has some squeaks, and the underlayment is stapled down, with some protruding staples and adhesive residue. The KD/GC wants to move on, and is not giving us much guidance on this.

Now we are in a panic trying to get flooring advice. The Congoleum installation guide for DuraCeramic recommends high-quality plywood underlayment, such as Halex or other 5-ply arctic birch, or their own roll-up underlayment called "Under-Flor" that will provide a floating floor. Congo specifically does NOT recommend lauan.

We have talked to several flooring places in our area that carry DuraCeramic and that have good recommendations on CheckBook, the local DC/MD/VA online rating service. All are kind of vague as to how much DuraCeramic they have installed. All of them say they use lauan and none have even heard of Under-Flor, so we havenÂt found any that give us confidence that they could do a good install.

It seems like installing DuraCeramic is not rocket science, so we are considering hiring a small contractor/handyman we have used in the past to install new windows and doors and whose work we like, to put in the DuraCeramic. The DuraCeramic warranty says it will be honored if the product is "professionally installed," so itÂs not clear that installation by our handyman would qualify. The information we have read online about flooring in general indicates that the manufacturers will try to duck warranty claims by blaming improper installation for any problems that arise.

Should we hold up cabinet and appliance installation to resolve the flooring issues?

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