I've been reading for a few years now about causes (improper headspace, swelling of contents, pressure/temperature fluctuations) and thought I had everything under control. I successfully ran 2 loads of colored water at 2 different pressures in my new Presto this weekend and last night tried to PC tomato sauce. Now, I usually get boiling up into headspace when I BWB tomato products, but never had it come out of the jar (I even BWBed some quarts of tomato sauce in the Presto). But I had 2, possibly all 4, quarts I did last night siphon.
So, I'm going to have to try this again when I have the tomatoes, and I plan on more water jars. But here's what I'm thinking are possible causes - please tell me if I can rule something out:
1) Water was simmering (close to 180, small bubbles) when I filled the jars with boiling sauce (heated a quart at a time on the other burner until bubbling volcano-like) and placed them in one by one, but it took a while (didn't time) to come to a boil enough that I could start venting. I had turned the burner from High (10) to 6.5 upon putting the lid on, so that I would not have to turn it down later as I understand THAT could cause siphoning.
2) After venting 10 minutes, I put a 10 lb weight on, it took more than 20 minutes to come to pressure - the needle was sitting at zero for quite a while which it wasn't the other 2 times I used this PC (on High). I had taken the gauge off and repositioned it for better viewing while the vent pipe was under my range hood fan, but there was no leak from the fitting - only leak was from lid lock (as usual) until enough pressure to push that up. Could this extended time coming to pressure have caused siphoning? I did end up turning the heat up to 7 to try to get it to pressure more quickly.
3) Processed for 15 minutes without adjusting the burner again, water was not boiling as furiously as it had in my water tests (when both times I turned it down during the process time and didn't have siphoning) but was boiling steadily. I did notice that pressure when the weight was rocking was 10 - 10.25, not the 10.75 I had seen in the trials. I did not watch the dial the entire 15 minutes, but heard the weight rocking (quite fast, but Presto gave no directions on how often it should move). Near the end of the processing time it did go up to 11 and the weight was rocking furiously so I adjusted the heat down to 6.5 again - would this slight adjustment have caused the siphoning? Or was it the rapid boil?
4) Finally, I reuse rings and while I had 3 fairly new (silver) ones and one older (gold) one, I noticed all seemed to go on a little rough - almost like they needed lubrication. The rims and threads were wiped clean before applying the lids. Rings may have been overtightened (though not as tight as I could get them, I wanted to make sure they were on securely since they were going on hard)? Though lids weren't buckled. Of course the lids were a mess with tomatoes when I took them out but after I washed them and tested them on other jars they seemed to go on smoothly. There was some scratching or black oxidation I noticed on one silver one afterwards. The jars did all seal and I washed the lids and threads with a soapy cloth before putting on the shelf to use ASAP. Comparing headspace, 2 of these have more headspace than the others b/c of the siphoning (over 1" when I started with 5/8"), and my BWBd quarts (which I admit I start with too much headspace - close to 1"), but all of the jars (BWBed and PCed) have tomato residue in the headspace, as I usually get when BWBing, even smaller jars.
NCHFP says 1/2" headspace for tomatoes (and sauce) and I didn't have siphoning when I used that for my last trial of colored water, but I usually use closer to 1" for tomatoes when BWBing and haven't siphoned yet, I was wondering if perhaps sauce was too thick (though still sloshy now that it's cooled), I released air bubbles around the glass when filling but could there have been air bubbles in the center of the jars (2 worse than the others)? I did see some "holes" while the jars were cooling, though they disappeared as soon as I picked the jars up and turned them a bit (1 jar had a large "hole" on one side) to wash them.
Thanks - tomatoes are slowing down but I might be able to get another quart or 2 (or would pints be better?) to try this again.
morz8 - Washington Coast
digdirt2
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