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Question - 1 Filling in large gaps

15 years ago

I have almost finished the letters for "TurtleWalk". These letter are going to be like a doormat, but infrequent traffic, though they are made of wood. I am so excited about how it is turning out thus far and forget the helicopter, now I want a scroll saw for christmas!

No one knows what is going on with it except Marlene and DH, and Mrs. No, who actually gave me a thumbs up!!

Anyway, everyone knows you guys are the best shoppers as well as improvisors in the whole world and I need help please.

These letters are spaced normally Helvetica/Arial and there will be a significant gap between them. They are scroll sawed 1" PT deck pine and are about 8" tall.

I am thinking a couple of different things:

a) some kind of liquid resin that I can tint and carefully pour between them. It is going to get walked on - swept - snowed and rained and sleeted on - freeze thaw, etc. I don't want to bury the wood but pour only until it is flush with the wood.

What I am seeing online is like $100 a half gallon and I'll guess I am going to need about three gallons (I'll pre-measure with water) - at least, but also assume that it would be best to pour a single time - not layer? I don't really want to spend that kind of money at this point.

b) using either sand based tile grout or tinted ceramic tile grout?

Loaded question but, am I nuts?

Any suggestion?

Brian

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